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widely used screw extruder parts reduction gear

Basic Info

Model No.: ZLYJ 200-12.5 Reduction gear

Product Description

Widely used screw extruder parts reduction gear     ZLYJ series reduction gear is a kind of special reduction gear researched and developed by importing the most advanced technology of the hard teeth-surface in the world. For recent ten years, they are widely used in top and middle grade plastic, rubber and chemical fiber extruders, sell well in the country and are exported abroad.   If you choose standard type products, which means you can get the relibale quality, reasonable price, fast delivery, worry-free sale, of course, you can customize the product, as long as you provide relevant information, we will provide solutions in a very short period of time.   
 1. TEHI brand ZLYJ series reduction gear 
      1. High strength alloy steel gear surface and thrust block specially designed for plastic screw extruder   2. Noise Level: Low type 65-80 Db, Smooth and stable in run
  3. Compact, high in bearing capacity, stable in transmission, high efficiency
  4. By forced lubrication and cooling system.
  5. Bearing: Chinese famous brand ZWZ bearing. But other brand bearing is a aviable if need.
  6. Unique modular design easy for cross country production, low stock, short delivery time.
  7.The seal of output shaft part adopts double oil seal with perfect oil leaking resistance.Reliable sealing and more widely applicable to industry.    
 2.  Technical Parameters of ZLYJ reduction gear 
  
 ZLYJ series Ratio Range Input Power (KW) Input speed (RPM) Output speed (RPM) Output Torque (N.M) Axial Thrust(KN)  Screw Diameter(mm)
112 8/10/12.5     5.5 800 100 510 35 Ø35
133 8/10/12.5/14/16/18/20      8 800 100 764 39 Ø50/45
146 8/10/12.5/14/16/18/20     11 1000 100 1050 54 Ø55
173 8/10/12.5/14/16/18/20    18.5 900 90 1962 110 Ø65
200 8/10/12.5/14/16/18/20 30 1000 80 3581 155 Ø75
225 8/10/12.5/14/16/18/20 45 1000 80 5371 180 Ø90
250 8/10/12.5/14/16/18/20 55 1120 70 7503 192 Ø105
280 8/10/12.5/14/16/18/20 75 960 60 7643 258 Ø110/105
315 8/10/12.5/14/16/18/20 85 960 60 13528 287 Ø120
330 8/10/12.5/14/16/18/20 110 960 60 17507 360 Ø130/150
375 8/10/12.5/14/16/18/20 132 960 60 21008 390 Ø150/160
420 8/10/12.5/14/16/18/20 170 960 60 26995 430 Ø165
450 8/10/12.5/14/16/18/20 212 1200 60 33745 540 Ø170
500 8/10/12.5/14/16/18/20 288 1200 60 45840 756 Ø180
560 8/10/12.5/14/16/18/20 400 1200 60 63667 830 Ø190
630 8/10/12.5/14/16/18/20 550 1200 60 87605 880 Ø200
   
 3. ZLYJ reduction gear
     
 4. Appearance Sizes And Assembly Style of ZLYJ reduction gear 
  1) Verify transmitted power. For ZLYJ reduction gear, the behavior coefficient has been considered in the input powers and the output torques in the Table, therefore it can be selected directly from Table. The output torque in the table is also the main basis to make selection. If the normal driving ratio in the table couldn’t meet the requirement, please contact with our company.
2) Verify thermal power. For ZLYJ reduction gear , make selection as per the notes on the Table.
3) Verify assembly and connection sizes. If the sizes you need is different from those in the table, please contact our company.
4) Verify radial force of shaft extension. If the input shaft adopts connection style with pulley which can cause added radial force, it should confirm that the radial force at the middle of the input shaft extension if it is less than 125, here T1 means the input torque. If it is not enough, please contact with our company.        
 5. Assembling, Application and Maintenance of ZLYJ reduction gear
  1) When lifting the ZLYJ reduction gear box, the ring screw should be used.
2) Take care to prevent moisture when the ZLYJ reduction gear box is in transportation or storage. If do not assemble in half a year after it is arrived, the exposure surface should be coated with antirust oil.
3) The base to assemble the ZLYJ reduction gear box should be plain with enough strength and rigidity. Under circumstance the anchor bolts are evenly tightened it should ensure that the screw rod inserted into the output shaft should be rotated freely without blockage. The assembling error of the coupler should do not excess its allowed tolerance so as to avoid from added force and to cut down the life of the Bearings.
4) The ZLYJ reduction gear should pass through strict test running inspection before they are delivered. Only all index are in according to the requirement, can they be put into use directly after delivery. Before application, it should be filled with mid-extreme pressure gear oil N220 up to the upper limit of the oil mark (N150 if circulation pump lubrication is used.) if the reducer has pipe style oil cooler, the run the reducer under no-load for a short period of time after oil is filled, then fill oil again up to the upper limit of the oil mark.
5) For the ZLYJ reduction gear with motor oil pump, before adding load, it should switch on the oil pump of the motor to run the reduction gear box under no-load for a short period of time so as to facilitate full lubricant points.
6) Replace oil when the ZLYJ reduction gear  is initially running for 300 hours, and change oil once for every 3000-4000 running hours thereafter. The maximum interval between oil replacements should be no longer than 18 months. When replacing, first clean box body, oil filter and oil discharge screw plug.    
 6. Packaging, Shipping  & Payment details of ZLYJ reduction gear
  Packaging of ZLYJ reduction gear :   We have flexible packing method for different kinds of reduction gear box: Small size: standard export packing (carton and pallet)                Big size:  wood carton or non-wood packing material carton, or according to the customer's requirements .   Shipping of ZLYJ reduction gear: 1) Less than 45 KGS, we will send by express. ( Door to Door, Convenient )
2) Between 45 - 200 KGS, we will send by air transport. ( Fastest and safest, but expensive )
3) More than 200 KGS, we will send by sea. ( Cheapest, but long time )     Payment of ZLYJ reduction gear: 1) TT, 30% deposit , 70% before shippment.
2) L/C at sight. (high bank charge, not suggest , but acceptable )
3) 100% Western Union in advance. (specially for air shipment or small amount)  
 7. THB ZLYJ reduction gear Factory
      ZLYJ reduction gear box Supplier That You Can Trust

Our reduction gear box factory located in Weitang industry park, Chunjiang Town Xinbei district, Changzhou city, Jiangsu Province with convenient transportation, 3 kilometers from Changzhou Port and 10 kilometers away from the Shanghai-Nanjing Expressway. With the registered capital of 10 million RMB, our company possesses the independent intellectual property rights to provide reliable products and solutions at a speedy rate.   Our products cover not only the whole domestic market but also Europe, American, South-east Asia. The top quality and performance have reached international advanced level and enjoyed good reputation all over the world. With high quality talents, modern management, TEHI regards clients as cooperative partners, develops continuously and sets the new industry benchmark.        
 8. THB Customers
  THB provides quality precision ZLYJ reduction gear at the lowest possible cost since 1993. We inspect reduction gear box quality to assure they perform exactly as specified. This is how we have run our business for over 30 years. It's the reason for our success and continuing growth.    We will help you  Providing correct reduction gear box and combined reduction gear box to meet your application needs;
 Lowering maintenance cost and lifting operation efficiency;
 Improving production capacity and boosting economic profitabilit.  
       
 9FAQ of THB ZLYJ reduction gear
  Q1:What the news of THB Industrial Co.,Limited?
A:- Since Jan.1st, 2016, Changzhou TIANHE Bearing Technology Co.,Ltd is renamed THB Industrial Co.,Limited. As our reduction gear box factory run well in domestic market in 2015. And ready to face to oversea market along with our bearings in 2016.   Q2: What's the brand of ZLYJ reduction gear?
A: - Both THB and TEHI brand belong to THB industrial Co.,Limited. THB is the brand of bearing while TEHI for reduction gear box.

Q3: What's your guarantee on ZLYJ reduction gear quality problem?
A: - Free to change in 2 month and in your next order,10% value of order can be paid after receiving goods and checking out no quality issues.    Q4: If we don't find what we want on your website, what should we do? A:- We offer three options: 1. You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our standard models 2. Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing. 3. We can develop new products if they have good market. We have already developed many items for special using successful, such as special reduction gear box for cement conveyor, shoes machines and so on.    
 10.THB ZLYJ reduction gear Supplier
   "We understand what you said and what you didn't said"

  You will be our VIP customer with round-the-clock service.Solve your worries .     We work from 8:30 till 18:00(GMT+8:00) without break,on Saturday from 10:00 till     15:00(GMT+8:00),day off is  Sunday.    If you have any interest in ZLYJ reduction gear, plz don't hesitate to send us enquiry in the box below.  

Contact us if you need more details on Reduction Gear. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Screw Extruder Parts Reduction Gear、Widely Used Reduction Gear. If these products fail to match your need, please contact us and we would like to provide relevant information.

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