High torque gearbox for twin screw extruder

High torque Gearbox for twin screw extruder     ZLYJ series GearBox is a kind of special gearbox researched and developed by importing the most advanced technology of the hard teeth-surface in the world. For recent ten years, they are widely used in top and middle grade plastic, rubber and chemical fiber extruders, sell well in the country and are exported abroad.   If you choose standard type products, which means you can get the relibale quality, reasonable price, fast delivery, worry-free sale, of course, you can customize the product, as long as you provide relevant information, we will provide solutions in a very short period of time.   

1. TEHI brand ZLYJ series gearbox

      1. High strength alloy steel gear surface and thrust block specially designed for plastic screw extruder   2. Noise Level: Low type 65-80 Db, Smooth and stable in run
  3. Compact, high in bearing capacity, stable in transmission, high efficiency
  4. By forced lubrication and cooling system.
  5. Bearing: Chinese famous brand ZWZ bearing. But other brand bearing is a aviable if need.
  6. Unique modular design easy for cross country production, low stock, short delivery time.
  7.The seal of output shaft part adopts double oil seal with perfect oil leaking resistance.Reliable sealing and more widely applicable to industry.    

2.  Technical Parameters of ZLYJ gearbox

  

ZLYJ series	Ratio Range	Input Power (KW)	Input speed (RPM)	Output speed (RPM)	Output Torque (N.M)	Axial Thrust(KN)	Screw Diameter(mm)
112	8/10/12.5	5.5	800	100	510	35	Ø35
133	8/10/12.5/14/16/18/20	8	800	100	764	39	Ø50/45
146	8/10/12.5/14/16/18/20	11	1000	100	1050	54	Ø55
173	8/10/12.5/14/16/18/20	18.5	900	90	1962	110	Ø65
200	8/10/12.5/14/16/18/20	30	1000	80	3581	155	Ø75
225	8/10/12.5/14/16/18/20	45	1000	80	5371	180	Ø90
250	8/10/12.5/14/16/18/20	55	1120	70	7503	192	Ø105
280	8/10/12.5/14/16/18/20	75	960	60	7643	258	Ø110/105
315	8/10/12.5/14/16/18/20	85	960	60	13528	287	Ø120
330	8/10/12.5/14/16/18/20	110	960	60	17507	360	Ø130/150
375	8/10/12.5/14/16/18/20	132	960	60	21008	390	Ø150/160
420	8/10/12.5/14/16/18/20	170	960	60	26995	430	Ø165
450	8/10/12.5/14/16/18/20	212	1200	60	33745	540	Ø170
500	8/10/12.5/14/16/18/20	288	1200	60	45840	756	Ø180
560	8/10/12.5/14/16/18/20	400	1200	60	63667	830	Ø190
630	8/10/12.5/14/16/18/20	550	1200	60	87605	880	Ø200

   

3. ZLYJ gearbox

     

4. Appearance Sizes And Assembly Style of ZLYJ gearbox

  1) Verify transmitted power. For ZLYJ gearbox, the behavior coefficient has been considered in the input powers and the output torques in the Table, therefore it can be selected directly from Table. The output torque in the table is also the main basis to make selection. If the normal driving ratio in the table couldn’t meet the requirement, please contact with our company.
2) Verify thermal power. For ZLYJ gearbox , make selection as per the notes on the Table.
3) Verify assembly and connection sizes. If the sizes you need is different from those in the table, please contact our company.
4) Verify radial force of shaft extension. If the input shaft adopts connection style with pulley which can cause added radial force, it should confirm that the radial force at the middle of the input shaft extension if it is less than 125, here T1 means the input torque. If it is not enough, please contact with our company.        

5. Assembling, Application and Maintenance of ZLYJ gearbox

  1) When lifting the ZLYJ gearbox, the ring screw should be used.
2) Take care to prevent moisture when the ZLYJ gearbox is in transportation or storage. If do not assemble in half a year after it is arrived, the exposure surface should be coated with antirust oil.
3) The base to assemble the ZLYJ gearbox should be plain with enough strength and rigidity. Under circumstance the anchor bolts are evenly tightened it should ensure that the screw rod inserted into the output shaft should be rotated freely without blockage. The assembling error of the coupler should do not excess its allowed tolerance so as to avoid from added force and to cut down the life of the Bearings.
4) The ZLYJ gearbox should pass through strict test running inspection before they are delivered. Only all index are in according to the requirement, can they be put into use directly after delivery. Before application, it should be filled with mid-extreme pressure gear oil N220 up to the upper limit of the oil mark (N150 if circulation pump lubrication is used.) if the reducer has pipe style oil cooler, the run the reducer under no-load for a short period of time after oil is filled, then fill oil again up to the upper limit of the oil mark.
5) For the ZLYJ gearbox with motor oil pump, before adding load, it should switch on the oil pump of the motor to run the gearbox under no-load for a short period of time so as to facilitate full lubricant points.
6) Replace oil when the ZLYJ gearbox is initially running for 300 hours, and change oil once for every 3000-4000 running hours thereafter. The maximum interval between oil replacements should be no longer than 18 months. When replacing, first clean box body, oil filter and oil discharge screw plug.    

6. Packaging, Shipping  & Payment details of ZLYJ gearbox

  Packaging of ZLYJ gearbox:   We have flexible packing method for different kinds of gearbox: Small size: standard export packing (carton and pallet)                Big size:  wood carton or non-wood packing material carton, or according to the customer's requirements .   Shipping of ZLYJ gearbox: 1) Less than 45 KGS, we will send by express. ( Door to Door, Convenient )
2) Between 45 - 200 KGS, we will send by air transport. ( Fastest and safest, but expensive )
3) More than 200 KGS, we will send by sea. ( Cheapest, but long time )     Payment of ZLYJ gearbox: 1) TT, 30% deposit , 70% before shippment.
2) L/C at sight. (high bank charge, not suggest , but acceptable )
3) 100% Western Union in advance. (specially for air shipment or small amount)  

7. THB ZLYJ gearbox Factory

      ZLYJ gearbox Supplier That You Can Trust

Our gearbox factory located in Weitang industry park, Chunjiang Town Xinbei district, Changzhou city, Jiangsu Province with convenient transportation, 3 kilometers from Changzhou Port and 10 kilometers away from the Shanghai-Nanjing Expressway. With the registered capital of 10 million RMB, our company possesses the independent intellectual property rights to provide reliable products and solutions at a speedy rate.   Our products cover not only the whole domestic market but also Europe, American, South-east Asia. The top quality and performance have reached international advanced level and enjoyed good reputation all over the world. With high quality talents, modern management, TEHI regards clients as cooperative partners, develops continuously and sets the new industry benchmark.        

8. THB Customers

  THB provides quality precision ZLYJ gearbox at the lowest possible cost since 1993. We inspect gearbox quality to assure they perform exactly as specified. This is how we have run our business for over 30 years. It's the reason for our success and continuing growth.    We will help you  Providing correct gearbox and combined gearbox to meet your application needs;
 Lowering maintenance cost and lifting operation efficiency;
 Improving production capacity and boosting economic profitabilit.  
       

9. FAQ of THB ZLYJ gearbox

  Q1:What the news of THB Industrial Co.,Limited?
A:- Since Jan.1st, 2016, Changzhou TIANHE Bearing Technology Co.,Ltd is renamed THB Industrial Co.,Limited. As our gearbox factory run well in domestic market in 2015. And ready to face to oversea market along with our bearings in 2016.   Q2: What's the brand of ZLYJ gearbox.
A: - Both THB and TEHI brand belong to THB industrial Co.,Limited. THB is the brand of bearing while TEHI for gearbox.

Q3: What's your guarantee on ZLYJ gearbox quality problem?
A: - Free to change in 2 month and in your next order,10% value of order can be paid after receiving goods and checking out no quality issues.    Q4: If we don't find what we want on your website, what should we do? A:- We offer three options: 1. You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our standard models 2. Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing. 3. We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for cement conveyor, shoes machines and so on.    

10.THB ZLYJ gearbox Supplier

   "We understand what you said and what you didn't said"

  You will be our VIP customer with round-the-clock service.Solve your worries .     We work from 8:30 till 18:00(GMT+8:00) without break,on Saturday from 10:00 till     15:00(GMT+8:00),day off is  Sunday.    If you have any interest in ZLYJ gearbox, plz don't hesitate to send us enquiry in the box below.  

Contact us if you need more details on Gearbox. We are ready to answer your questions on packaging, logistics, certification or any other aspects about High Torque Gearbox、High Torque Gearbox for Twin Screw Extruder. If these products fail to match your need, please contact us and we would like to provide relevant information.

Product Categories : Gearbox